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PrinciplesOfProductDevelopmentFlow.ApplyingWipConstraints

PrinciplesOfProductDevelopmentFlow.ApplyingWipConstraints

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W1:    The Principle of WIP Constraints Constrain WIP to control cycle time and flow

W2:    The Principle of Rate-Matching

WIP constraints force rate-matching

W3:    The Principle of Global Constraints

Use global constraints for predictable and permanent bottlenecks

W4:    The Principle of Local Constraints

If possible, constrain local WIP pools

W5:    The Batch Size Decoupling Principle

Use WIP ranges to decouple the batch sizes of adjacent processes

W6:    The Principle of Demand Blocking

Block all demand when WIP reaches its upper limit

W7:    The Principle of WIP Purging

When WIP is high, purge low-value projects

W8:    The Principle of Flexible Requirements

Control WIP by shedding requirements

W9:    The Principle of Resource Pulling

Quickly apply extra resources to an emerging queue

W10:    The Principle of Part-Time Resources

Use part-time resources for high variability tasks

W11:    The Big Gun Principle

Pull high-powered expets to emerging bottlenecks

W12:    The Principle of T-Shaped Resources

Develop people who are deep in one area and broad in many

W13:    The Principle of Skill Overlap

Cross-train resources at adjacent processes

W14:    The Mix Change Principle

Use upstream mix changes to regulate queue size

W15:    The Aging Principle

Watch the outliers

W16:    The Escalation Principle

Create a preplanned escalation process for outliers

W17:    The Principle of Progressive Throttling

Increase throttling as you approach the queue limit

W18:    The Principle of Differential Service

Differentiate quality of service by workstream

W19:    The Principle of Adaptive WIP Constraints

Adjust WIP constraints as capacity changes

W20:    The Expansion Control Principle

Prevent uncontrolled expansion of work

W21:    The Principle of the Critical Queue

Constrain WIP in the section of the system where the queue is most expensive

W22:    The Cumulative Reduction Principle

Small WIP reductions accumulate

W23:    The Principle of Visual WIP

Make WIP continuously visible

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